Dangane da bukatun ci gaban samarwa, masana'anta suna shirin kafa aball bawulSphere sarrafa layin samar. Tun da factory ba a halin yanzu yana da cikakken bakin karfe Sphere simintin gyare-gyare da kuma ƙirƙira kayan aiki (yankin birni ba ya ƙyale samar da kayan aikin da ya shafi birane yanayi), da Sphere blanks dogara a kan fitar da sarrafa , Ba kawai kudin ne high, da ingancin ne m. , amma ba za a iya tabbatar da lokacin bayarwa ba, wanda ke shafar samar da al'ada. Bugu da ƙari, guraben da aka samu ta waɗannan hanyoyin guda biyu suna da manyan alawus na injina da ƙarancin amfani da kayan aiki. Musamman ma, sassan simintin gyare-gyare suna da gazawa kamar zubar da iska mai ƙarfi, wanda ke haifar da tsadar samfura da ƙaƙƙarfan kwanciyar hankali, wanda ke tasiri sosai ga samarwa da haɓaka masana'antar mu. Don haka, ya zama wajibi a sake fasalin fasahar sarrafa sararin samaniya. Editan Xianji.com zai gabatar muku a takaice hanyar sarrafa shi.
1. Ka'idar sphere kadi
1.1 Siffofin fasaha na sassan bawul (duba Table

1.2. Kwatanta hanyoyin samar da sarari
(1) Hanyar yin jifa
Wannan hanyar sarrafa kayan gargajiya ce. Yana buƙatar cikakken saitin kayan aiki don narkewa da zubowa. Hakanan yana buƙatar shuka mafi girma da ƙarin ma'aikata. Yana buƙatar babban saka hannun jari, matakai da yawa, hanyoyin samar da sarƙaƙƙiya, da gurɓata muhalli. Kowane tsari Matsayin fasaha na ma'aikata yana rinjayar ingancin samfurin kai tsaye. Matsalar sphere pore leakage ba za a iya gaba daya warware, kuma m machining izni ne babba, kuma sharar gida ne babba. Sau da yawa ana gano cewa lahani na simintin gyaran kafa ya sa ya rushe yayin sarrafawa, wanda zai kara farashin samfurin. , Quality ba za a iya garanti, wannan hanya bai kamata a soma da mu factory.
(2) Hanyar ƙirƙira
Wannan wata hanya ce da yawancin kamfanonin bawul na cikin gida ke amfani da su a halin yanzu. Yana da hanyoyin sarrafawa guda biyu: na ɗaya shine a yi amfani da ƙarfe mai zagaye don yankewa da zafi da ƙirƙira a cikin wani spherical spherical blank, sa'an nan kuma aiwatar da inji. Na biyu shi ne a ƙera farantin bakin karfen da aka yanke zuwa wani siffa mai zagaye a kan babban latsa don samun fili mara tushe, wanda sai a yi masa walda a cikin fili mai siffar zobe don sarrafa injina. Wannan hanyar tana da ƙimar amfani da kayan aiki mafi girma, amma tana da ƙarfi sosai An kiyasce ta buga jaridu, tanderun dumama, da na'urorin walda na argon na buƙatar saka hannun jari na yuan miliyan 3 don samar da haɓaka. Wannan hanyar ba ta dace da masana'anta ba.
(3) Hanyar juyawa
Hanyar jujjuyawar ƙarfe hanya ce ta ci gaba da sarrafawa ba tare da ƙasa da guntu ba. Yana cikin sabon reshe na sarrafa matsa lamba. Ya haɗu da halayen fasaha na ƙirƙira, extrusion, mirgina da mirgina, kuma yana da babban amfani da kayan (har zuwa 80-90%). ), adana lokaci mai yawa na aiki (minti 1-5 yana kafawa), ƙarfin kayan za'a iya ninka sau biyu bayan juyawa. Saboda ƙananan hulɗar yanki tsakanin dabaran jujjuya da kayan aiki yayin jujjuyawar, kayan ƙarfe yana cikin yanayin damuwa ta hanyoyi biyu ko uku, wanda ke da sauƙin lalacewa. Ƙarƙashin ƙaramin ƙarfi, matsananciyar lamba mafi girma (har zuwa 25-35Mpa), sabili da haka, kayan aiki suna da nauyi a cikin nauyi kuma jimlar ƙarfin da ake buƙata shine ƙarami (kasa da 1/5 zuwa 1/4 na latsa). Yanzu masana'antar bawul ɗin waje sun gane shi a matsayin shirin fasahar sarrafa nau'in makamashi mai ceton makamashi, kuma ana amfani da shi don sarrafa sauran sassa masu juyawa mara kyau.
An yi amfani da fasahar juzu'i da haɓaka cikin sauri a ƙasashen waje. Fasaha da kayan aiki suna da matukar girma da kwanciyar hankali, kuma ana aiwatar da sarrafa atomatik na haɗin kai na inji, lantarki da na'ura mai aiki da karfin ruwa. A halin yanzu, fasahar juzu'i ma ta samu bunkasuwa sosai a cikin kasata, kuma ta shiga mataki na shahara da aiki.
2. Fasaha yanayi na kadi Sphere blank
Dangane da samar da bukatun masana'antar mu kuma a haɗe tare da halayen nakasar kadi, an ƙirƙiri yanayin fasaha masu zuwa:
(1) Kadi blank abu da irin: 1Gr18Nr9Tr, 2Gr13 karfe bututu ko karfe farantin;
(2) Siffai da tsarin yanayin juzu'i mara komai (duba Hoto 1):

3. Tsare-tsare
Tasirin jujjuyawar yanki ya bambanta saboda nau'ikan da ba kowa da aka zaɓa. Bayan bincike, akwai mafita guda biyu:
3.1. Karfe bututu necking kadi Hanyar
Wannan tsari ya kasu kashi uku: mataki na farko shi ne a yanke bututun karfe daidai da girmansa sannan a daka shi a cikin guntun sandar na'urar da za a yi jujjuya shi da sandal. Ana rage diamita a hankali kuma a rufe (duba Hoto 2) don samar da wani yanki mai madauwari; Mataki na biyu shi ne yanke sashin da aka kafa tare da sarrafa tsagi na walda; Mataki na uku shi ne a yi walda biyun hemispheres tare da waldar argon. Wurin da ake buƙata mara kyau babu komai.

A abũbuwan amfãni daga cikin karfe bututu necking kadi Hanyar: babu mold ake bukata, da kafa tsari ne in mun gwada da sauki; rashin amfani shine: ana buƙatar takamaiman bututun ƙarfe, akwai walda, kuma farashin bututun ƙarfe ya fi girma.